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Distribution Study Reactor & Cyclones

  • Flow distribution analysis of individual cyclone performance to determine dip leg blockage cyclone blockage or maldistribution
  • Results enable customers to optimize maintenance strategy of cyclones

Since FCCU’s have been modified to achieve the cracking reaction in the Riser instead of the Reactor, the Reactor’s present-day role is to minimize post Riser reactions by providing efficient catalyst/hydrocarbon disengagement. A TRACERCO Diagnostics™ Distribution study is used to determine relative amounts of vapor or catalyst traffic entering the primary Reactor cyclones.

External detectors are placed around the Reactor vessel at the locations of the primary cyclone inlets and secondary gas outlets. For a normal cyclone system, each of the primary cyclones should receive the same amount of vapor and catalyst traffic, so all the detectors should receive the same amount of tracer radiation following injection into the Riser. Significant differences in radiation readings between the detectors indicates cyclone maldistribution.

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Brochure
A PDF version of the TRACERCO™ Diagnostics FCCU Study Brochure


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