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TRU-SCAN® Reactor & Cyclones

Benefits of a TRU-SCAN®

  • Provides bed level heights, which can affect the efficiency of primary and secondary cyclones
  • Identifies a problem cyclone providing evidence for customers to make critical operating decisions

Excessive loss of catalyst through the Reactor cyclones is a common problem. Identifying the reason for the loss is often difficult. The use of a TRU-SCAN® can be a powerful tool for gathering needed information about the problem.

A TRU-SCAN® can be applied to check the catalyst disengagement zone (distance between the primary cyclone inlet and the dense catalyst bed). A high bed level reduces the disengagement space and increases catalyst loadings to the cyclones and catalyst loss. However, low bed level may also cause problems. Since for some cases the catalyst level seals the cyclone diplegs, the bed height is extremely important to prevent vapor flowing up the cyclone dip legs and disrupting cyclone operation.


When properly aligned, a TRU-SCAN® of a Reactor can locate the catalyst level in the dip leg. High or low catalyst levels can indicate a problem with flapper valves. Occasionally, a cyclone is found full of catalyst due to a blocked dip leg. Scan results provide confirmation of the problem cyclone so that critical operating decisions can be made.

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Brochure
A PDF version of the TRACERCO™ Diagnostics FCCU Study Brochure


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