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Home / Area of Interest / Petrochemical & Refineries / Distillation/ Separation Towers

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Distillation/ Separation Towers

TRACERCO Diagnostics™ Scanning services are the most commonly applied process diagnostic test for troubleshooting or optimizing distillation and separation towers. Results generated from this service are neither theoretical nor calculated but actual, real-time measurements while the process equipment is operating. TRACERCO Diagnostics™ Scanning techniques can be used on both trayed and packed columns as well as liquid - liquid systems.

Other services available to diagnose tower operating conditions include neutron scans to measure liquid levels in tower downcomers or tower bottoms, tracer tests for reboilers and condenser leaks, flow distribution studies particularly for vapor flow, and helium leak testing for vacuum system leaks.

TRACERCO Diagnostics™ Scanning Services…not just Gamma Scanning

Tracerco continues to develop its TRACERCO Diagnostics™ Scanning technologies and personnel to ensure customers are provided with the best and safest service. Recent advancements include:

  • Use of ultra low voltage detectors dramatically reduces spark potential when compared to ALL OTHER gamma scanning data acquisition systems that require up to 1000 volts.
  • New WIRELESS detectors eliminates high-voltage electrical cable that can burn and expose high voltage wiring or hang up on a tower structure, and increases data reliability by eliminating potential short-circuiting or interference “pick up”.
  • GLOBAL NETWORK – worldwide offices staffed with engineering and radiation technology experts. Dedicated staff for consultation and technical support can instantly reinforce everyone of Tracerco’s field crew. The Tracerco approach is methodical from the first discussion of your particular problem, through job and radiation safety analysis, culminating with expert review of data analysis and reports.
  • Enhanced detector electronics allowing increased sensitivity to density change and better definition of process issues such as entrainment and foaming.
  • Data acquisition software allowing instant download and reporting while at the customer site.
  • TRACERCO Diagnostics™ RapidScan – a method of scanning from grade level when tower platforms are not present.
  • TRACERCO Diagnostics™ Scanning – allowing an accurate cross sectional density map to be generated to determine process content mal-distribution

For actual case studies on tower troubleshooting or baseline studies reference our Tracerco Newsletter library or case studies section feature on this website.

Density Gauge
Trayed Tower
Level Gauge
Packed Tower
Rapid Scan Systems
Tower Stationary Monitoring
Level Measurement
Condenser/Reboiler Leak Study



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